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"Lock-Down" Project - 1890's Waltham Pocket Watch (Part 1)

  • by Darren Thomson
  • 15 May, 2020

Part One - Introduction

Well, my last little side-project got completed and we are still in "semi" lockdown in the UK so I thought i'd turn my attention to something else that I've been meaning to get to in the workshop.

As a watchmaker, one thing that you will certainly accumulate in time is PARTS. They come from watches that never got repaired, over-ordering when you only need one of something and a seller will only sell you 10 and, frankly.....Well, I don't know where many of them come from... but come they do. Here's a sneaky peak at ONE of my many "parts drawers".. 
There is a system here.. honest! It just only makes sense to me.

Anyhow, as I was rooting through this particular drawer this week (looking for some dial feet for an Omega Constellation that i'm repairing for a customer), I came across a bag of parts that I'd forgotten were there. I went through a "pocket watch phase" a while back (we've all had them.. just me?... OK) and I had purchased an "as seen" bag of parts for £15 from Ebay that, supposedly, were a complete Waltham pocket watch from the late 1800's. For some reason, I never got around to even opening the bag. Seems like the Covid-19 "lockdown" might be the perfect time.

First a little history..

Waltham is an important American watch company (and sits in history alongside the likes of Hamilton and Bulova - now both Swiss). The company was sometimes known as the American Waltham Watch Co. or the American Watch Co. and it produced about 40 million watches, clocks, speedometers, compasses, time fuses, and other precision instruments between 1850 and 1957. The company's historic 19th-century manufacturing facilities in Waltham, Massachusetts have been preserved as a museum and can still be visited. 

One of the nice things about old Waltham watches is that the company always took serial numbers very seriously (everything made by them can be dated through online databases). It was this that attracted me to my "bag of bits".

Rifling through my re-discovered bag this week, I came across this..
This is one of the movements bridges that will, eventually, hold the gear train in place. As you can see, it shows a serial number of 5523115. A quick online search reveals the following..
So, just over 16,000 of these pocket watches were made by Waltham between 1892 and 1894. Slightly confusingly, the model of the watch is "1884" (it was probably based on a watch design of that time). As a watchmaker, there are a couple of other little details here that i'm interested in. The watch has a "Breguet" hairspring , 15 jewels (rubies to hold pivots and gears in place), enamel dial and a gilt finished movement. All of this says QUALITY. I'll get into what some of this means as we build the movement but this watch should be a joy to work on due to the quality of materials used by Waltham and the quality of parts like screws and gears. Actually, pocket watches are fun to work on in any case due to their relative large size when compared to wrist watches.

Anyway, here's what was in the bag..
All a bit greasy and unloved but there are a couple of things that i'm pleased about here.. We have a solid silver case... These are a joy to polish up, should be able to get it looking great. Also, I think that almost everything is here (although there are a couple of parts that I have no idea about in terms of function!). The only thing that is clearly missing at this stage is a sub-seconds hand.

Guess what? A have a bag of those, too..

Onwards...
by Darren Thomson 15 June 2020
As can be seen here, this old watch's case has seen better days. On the upside, it is made of solid Sterling silver and experience tells me that I might be surprised at how nice I can get this looking with a little time on the polishing machine.

... And, sure enough, 20 minutes of careful polishing accomplished this..
by Darren Thomson 8 June 2020
After some serious rooting about in my various parts drawers.. I found a bag..
by Darren Thomson 4 June 2020
We are almost ready to put the dial and hands onto the pocket watch but before that can happen we need to clean the dial and install the "Motion Works". 

Examining the back of the dial reminds us, once again, of the general quality of components used here.
by Darren Thomson 1 June 2020
All of the major functioning parts of this pocket watch's movement are now in place and functional. It's time to see if the old girl has life in her. The project pretty much ends here if there is a major issue with the balance or the mainspring (still un-inspected internally for reasons stated back in part 3). There is almost no chance of finding replacement parts for this piece so it could get consigned back to the spares drawer if this doesn't go well..

A careful wind of the mainspring (feels solid and free-moving - click is working well). And....
by Darren Thomson 28 May 2020
With the train of wheels now installed and working, we can turn our attention to the Pallet Fork and its bridge and screws. Here they are..
by Darren Thomson 24 May 2020
For me, this is the most interesting part of the build, certainly from a mechanical perspective. This is where we get to see how the power delivered from the mainspring travels through a train of wheels to deliver suitable energy to the balance.

Here are the components at play for this stage..
by Darren Thomson 23 May 2020
With the barrel and winding system now in place, we would normally secure them with a bridge. In this case, though, it looks like the main bridge has to go on after the rest of the gear train is assembled. So, for now will just make sure that the centre wheel is properly secured into the bridge and test fit the whole thing.

Having inspected the main bridge and centre wheel.. I've found out where that little pinion gear referenced in part 3 lives..
by Darren Thomson 20 May 2020
Now that we have everything clean and checked over, its time to starting putting the 130 year-old movement back together again. Honestly, anything could happen here and, on a job like this one, I won't even bother to start thinking about the watches' case, dial and so on until I know that I can get the movement ticking again. The good news is, it wont take long. An old pocket watch like this is quite a simple mechanism in comparison to modern wrist watches. For one thing, we have less parts to worry about (no calendar, no "keyless works", no automatic winding mechanism...).

We'll start, as with most watches, with the barrel which houses the mainspring and the associated "click" mechanism (the ratchet that stops the barrel and mainspring from un-winding under tension and the thing that you hear when you wind a watch). Here are the components for this part of the build..
by Darren Thomson 18 May 2020
One benefit of buying a "bag of bits" is that I can skip the initial strip down of the watch. Of course, the downside here is that I really don't know if anything is missing or broken. So, the first thing to do is clean everything up and get 100 years worth of grime off of the components and then inspect everything carefully.. In particular the hairspring, gear teeth, mainspring & jewel settings..

The hairspring is by far the most sensitive watch part. This one looks very dirty but it has a good spiral shape to it, with no parts of that spiral touching other parts of it (which is a common cause of "fast running"). The Waltham spring also has a "Breguet Overcoil" design. This is a specific hairspring design invented by Abraham-Louis Breguet (important watch dude) waaaaay back in the 1700's and, essentially, allows for better performance of the hairspring through varying mainspring tensions (watches tend to slow down as a mainspring loses power and go faster when it is fully wound).

I'm going to clean this movement using my ultra-sonic cleaner and, to do that, I like to mount the balance and hairspring in the main plate to keep it safe during cleaning..
by Darren Thomson 11 May 2020
In the final part of this blog series, we'll complete the watch restoration by casing the watch, re-checking the performance of the movement and putting a strap on. 

Casing the movement can be tricky and normally does not go according to plan first time out. A few things to watch out for here include, movement rings not fitting snugly into the case (so the watch moves around inside its case which is not good), hands touching the inside of the glass (this will stop the watch), automatic rotors touching the inside of the case back (so the watch doesn't wind properly) and winding stems to aligning properly. 
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